Automated Vision Inspection System Supplier Custom

for Automotive Screws

Product Overview

The Automated Vision Inspection System for Automotive Screws is a high-precision, non-contact inspection solution designed specifically for the automotive manufacturing and component industries.

By integrating industrial cameras, vision algorithms, and automated handling mechanisms, the system enables fully automated inspection of automotive screwsin terms of dimensions, appearance,defects, completeness, and assembly consistency.

It effectively replaces manual visual inspection, significantly improving inspection efficiency, repeatability, and process stability.

Application Areas

Typical applications include:Engine bolts,Chassis and structural screws,Body assembly fasteners,Fasteners for electric drive and control systems,and any component of a similar shape.

Screw length, diameter, and pitch measurement, Thread integrity inspection (missing threads, damaged or disordered threads),Head geometry,  and burr detection,

Surface defects (cracks, dents, corrosion, rust),Missing or incorrect installation detection,Orientation recognition and model differentiation

Inspection results can be uploaded in real time to MES / SPC systems, enabling full production traceability.

The machine is inspecting the surfsce of scew.We have equipped four cameras, which are used to measure the dimensions at both ends and detect any surface defects.

Technical Parameters

Why Customize ?

Our Advantages

Optical system tailored to screw type:Optimized lighting and lens combinations based on material, surface reflectivity, and dimensional characteristics.

Inspection structure matched to cycle time:Flexible configurations: single-station, multi-station, rotary table, or inline inspection.

Decision logic based on customer standards:Not “algorithm-qualified,” but “customer-accepted qualified.”

Deep system integration: Full compatibility with MES, PLCs, robots, and conveyor systems.

This is the display screen. Through the screen, the surface condition of the inspected screw can be clearly seen.And the information is recorded through the system.

Customization Process

During the early project stage, we focus on:Screw drawings and inspection standards,“Critical defects” that must be detected,Acceptable false reject rate (NG tolerance),Production cycle time

and space constraints,Data traceability and networking requirements

We focus on which defects must be blocked 100% and which can allow controlled boundary judgments.

This is the whole shape of the machine.Warning lights are installed on the machine.When the machine is operating normally, the light is green.When there is a malfunction, the light turns red.

Pain Points that Can be solved for you

Pain Point 1: Unstable manual inspection and low efficiency

Solution:

Fully automated vision inspection. 丨24/7 stable operation 丨Consistency far exceeding manual inspection

Pain Point 2: High false rejects and rework cost

Solution:

Customized algorithms丨Multi-angle and multi-feature decision logic丨Continuous optimization of inspection models

Pain Point 3: Frequent product changeover and poor flexibility

Solution:

Modular system design丨Parameter-based changeover丨Reserved upgrade capability

Pain Point 4: Lack of quality data traceability

Solution:

Automatic inspection data recording丨MES / SPC system integration丨Support for quality analysis and accountability

The electrical components are installed inside the cabinet.It saves space and makes the workshop cleaner.

Competitive Price

Final pricing depends on detailed requirements.

We do not sell “generic machines.”

We deliver inspection solutions that work in real production environments.

Every system is designed around the customer’s site conditions and quality objectives.

If you are facing challenges with screw inspection efficiency, stability, or quality risk,

we welcome you to contact us for a dedicated solution evaluation.

Company Profile