With the development of technology, automated conveyor systems have replaced manual labor, becoming an indispensable part of the industrial field. They can improve production efficiency and precision, reduce labor costs, and achieve automated handling of goods and materials in an efficient and economical manner. Therefore, they are widely used in industries such as manufacturing, food processing, and warehousing and logistics.
Below, we will learn about automated conveyor systems.
What is a Conveyor System?
It refers to mechanical devices used within manufacturing plants or warehouses to transport materials, products, or goods from one location to another.
What are the Benefits of Conveyor Systems?
More and more enterprises are choosing them, primarily based on the following advantages:
Improve Efficiency: Material handling is automated, reducing manual labor and increasing production speed, thereby boosting output.
Cost Savings: Reduce labor costs, improve accuracy, decrease product damage, and shorten material handling time, enhancing the overall return on investment.
Enhance Safety: Eliminate the need for manual material handling, and allow for the addition of protective measures, helping to reduce workplace accidents and ensure safe production.
Flexible Configuration: Can be customized according to specific needs, offering various customization options to adapt to changing production requirements and systems.
In summary, as an investment, conveyor systems can bring long-term benefits to enterprises.
This is an application of belt conveyors in the pharmaceutical industry.
What are the Main Components of a Conveyor System?
A conveyor system consists of multiple components that work together to achieve the purpose of conveyance. Although the specific components depend on the particular conveyor system and the materials being transported, the system typically includes the components listed below：
Conveying Device / Transmission Medium
The direct carrier for the flow of objects or information, serving as the physical channel for transmission, such as chains, transmission rollers, etc.
Drive Unit
Provides power for the entire system, converting primary energy sources like electricity into mechanical motion. Examples include drive motors.
Control Unit
The “brain” of the system, directing when to start, stop, change speed, and coordinating the work of various components. Examples include PLCs and sensors.
Auxiliary Devices
Provide specific functions such as loading/unloading, storage, and turning according to specific scenario requirements.
What are the Main Types of Conveyors?
This belt conveyor system integrates robots.
The main types of conveyors are listed below, covering most material handling needs. It is important to note that each type of conveyor has its unique characteristics and advantages, making it suitable for different application scenarios and industries.
Belt Conveyor: Among all conveyor systems, the belt conveyor is the most commonly used. It consists of a continuous belt that runs over two or more pulleys rotating in the same direction. Belt conveyors are often used in manufacturing plants and warehouses for transporting goods.
Roller Conveyor: Roller conveyors use rollers mounted on a series of axles to transport materials along a path. They are typically used for conveying heavier items such as pallets, drums, and bulk containers.
Chain Conveyor: Chain conveyors use chains to transport materials along a path. Based on the speed ratio between the goods and the chain, they can be classified as single-speed chains or double-speed chains. They are commonly used in automobile manufacturing plants and for transporting heavier items.
Where is the conveying system mainly used?
This is a double-speed conveyor in manufacturing industry.
Conveyor systems are widely used in numerous industries such as manufacturing, packaging, warehousing, and logistics distribution. They are commonly found in automotive and electronic assembly lines, food processing plants, agricultural production, airports, and freight terminals.
Here are some application examples of conveyor systems in specific industries:
Automotive Manufacturing: In the automotive industry, conveyor systems are the “arteries” of the production line, used for the conveyance and assembly of components.
Electronics Industry: Double-speed chain conveyor lines enable the stable, precise transfer and positioning of tiny components and semi-finished products between workstations, effectively preventing damage and ensuring assembly accuracy.
Food and Pharmaceutical Industries: Belt conveyors that comply with industry standards are easy to clean and can withstand high-temperature sterilization, ensuring cleanliness and hygiene.
Smart Warehousing and E-commerce Logistics: This is one of the fields with the highest level of technological integration for conveyor systems. By integrating ASAR(Automated Warehouse and Retrieval System), conveyor systems work in coordination with equipment like stacker cranes, AGVs (Automated Guided Vehicles), and sorters.
How to Choose the Right Conveyor System ?
In practical applications, conveying lines can be equipped with an automatic start-stop function.
When different industries choose a conveying system, the priorities they consider vary. You can evaluate from the following dimensions:
Material characteristics: Are the goods discrete items or bulk materials? The weight, size, shape of the goods, as well as whether they are corrosive or fragile, are the primary considerations.
Process requirements: Does the conveying process need to simultaneously complete certain processing procedures (such as assembly, inspection)? What are the requirements for conveying speed and positioning accuracy?
Hygiene and environmental standards: For industries such as food and medicine, sterility and easy cleaning are rigid requirements; for industries such as chemicals and mining, wear resistance, explosion prevention, and sealing are more critical.
Space layout: The spatial structure of the workshop (horizontal, vertical, with or without bends) determines the layout form of the conveying system.
Automation level: Whether it is necessary to integrate with robots, automatic sorting systems or upper-level information management systems (such as ERP, WMS) to achieve full-process automation.
If you want see more about the conveyor systems: Belt Conveyor Roller Conveyor Double-Speed Chain Conveyor
JOIN is a factory with low material costs. It has its own design team, resulting in low labor costs.
The company has 13 years of experience in the design and production of automated equipment, with experienced personnel and high-quality products.
If there is after-sales service, the company’s staff will provide 24-hour online guidance and on-site service when necessary.
The products are delivered on time, without delaying your production plan.
Please do not hesitate to contact us if you need such a conveyor system. contact us
